Thermal Energy Storage

Reducing heat loss in district heating storage systems in Dronninglund

17. December 2021
Reducing heat loss in district heating storage systems in Dronninglund

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A PTES upgrade project in Dronninglund shows how improved lid design and system engineering can restore performance, reduce heat loss and extend the lifetime of thermal storage assets.

OUR IMPACT

A contract has been awarded to upgrade an existing pit thermal energy storage (PTES) system in Dronninglund, Denmark. The project addresses a critical issue: failure of the original lid construction due to moisture accumulation in the insulation layers, which led to irreversible damage.

The solution focuses on replacing the lid with a redesigned, certified system while reusing as much of the existing insulation as possible. This approach reduces both cost and environmental impact, while restoring the storage’s functionality.

At the core of the upgrade is an engineered lid solution designed to control moisture, prevent heat loss and ensure long-term structural stability. Certified by Lloyd’s Register, the design supports reliable operation over a projected lifetime of around 25 years.

The project was awarded following a public tender with a strong emphasis on cost efficiency and technical reliability. The selected solution combines both: a robust design that addresses known failure mechanisms and an approach that minimises material replacement.

The storage system is part of a broader district heating setup serving around 1,400 consumers. With a capacity of approximately 5,500 MWh, the PTES acts as a central buffer—balancing heat production and demand across the network.

WHY IT MATTERS

Many early thermal storage systems face performance issues over time.
 This project shows how targeted upgrades—especially lid design—can restore efficiency and extend asset lifetime without full replacement.

 

This article was originally published under Aalborg CSP and has been editorially adapted for aalborg hc systems.

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What does aalborg hc systems deliver?

aalborg hc systems designs and delivers integrated heating and cooling systems in new and existing networks.

This includes:

  • large-scale heat pumps
  • thermal energy storage (TES and PTES)
  • integration of multiple heat sources

The focus is on complete system solutions, not standalone technologies.

Can you integrate into existing district heating plants?

Yes. Most projects involve integration into existing infrastructure. aalborg hc systems connects new technologies to:

  • existing networks
  • boilers and CHP units
  • available heat sources

The result is a coordinated system upgrade, not a replacement of existing assets.

Do you act as EPC contractor?

Yes. aalborg hc systems delivers projects on an EPC basis.

This covers:

  • engineering and system design
  • procurement and supplier coordination
  • construction and commissioning

The responsibility remains with one party from concept to operation.

Which heat sources can you integrate?

aalborg hc systems integrates multiple heat sources within one system, including:

  • wastewater
  • geothermal energy
  • ambient air
  • industrial excess heat

Solutions are designed as source-agnostic systems, optimised for local conditions.

What do you need to get started?

A project can start with a limited set of data:

  • heat demand profile (load curve)
  • supply and return temperatures

Based on this, aalborg hc systems defines a first system concept and integration approach.